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HR Series · Single-phase

24V Single-Phase Industrial Rectifier & Battery Charger (10A–500A)

HR-1P-24V-15…500A

The Hannibal HR-1P-24V is a single-phase 24VDC industrial rectifier and battery charger engineered to deliver clean, regulated DC power supply from 10A to 500A.

Industrial Rectifier
Nominal DC output
24 VDC
Input voltage (AC)
1 x 230V (220 / 240V), 110–240V on request
Charge modes
Float, Equalize, Boost (auto & manual)
Rectifier topology
Thyristor-controlled, B6C / 6-pulse
Communication
RS232 / RS485, Modbus RTU, dry contacts
DC voltage range
17–40 VDC

Overview

The Hannibal HR-1P-24V is a single-phase 24VDC industrial rectifier and battery charger engineered to deliver clean, regulated DC power supply from 10A to 500A. Built on a thyristor-controlled rectifier platform with DSP control, it converts a single-phase AC input into a stable 24V DC output while simultaneously float charging the standby battery, protecting low-voltage control, signalling and instrumentation loads from the damaging effects of mains interruptions.

Designed for high reliability and a long system lifetime, the HR-1P-24V uses a galvanic isolation transformer (B6C / 6-pulse topology) to guarantee full input-to-output separation, low output ripple and precise voltage regulation below 1%. Automatic float, equalize and boost charge modes, adjustable current limiting and soft start make it a dependable 24V DC backup and uninterrupted DC supply for industrial automation, telecom and utility auxiliary systems. Front-panel measured-value display, LED indicators, an audible alarm and dry contact alarm relays give operators full visibility and simple maintenance.

Key features

  • Single-phase 24VDC output, nominal current configurable from 10A to 500A as a voltage or current source.
  • Thyristor-controlled (B6C / 6-pulse) rectifier bridge with fast DSP control for tight voltage regulation < 1%.
  • Galvanic isolation transformer for full input/output separation and ripple suppression (output ripple < 1%).
  • Automatic and manual charge modes: float, equalize and boost charging with programmable boost duration and charge timing control.
  • Adjustable current limiting, soft start, short-circuit protection and over-temperature protection for safe operation.
  • Front-panel interface with LCD display, keypad menu navigation, measured-values display, LED indicators and audible alarm.
  • RS232 / RS485 communication with Modbus protocol (RTU) and dry contact alarm relays for remote monitoring and control.
  • Operation continues while mains fail; automatic startup and restart after fault for low-maintenance service.

Technical specification

Input specifications for HR-1P-24V-15…500A
Input voltage (AC)1 x 230V (220 / 240V), 110–240V on request
Power factor0.75 / 0.80 nominal (1P)

Applications

  • Industrial control panels, PLC and instrumentation power.
  • Telecom and signalling equipment.
  • Substation and switchgear auxiliary supplies.
  • Process industries and manufacturing lines.
  • Backup and uninterrupted DC supply for critical 24V loads.

Options, standards & platform

Battery compatibility

HR Series chargers are fully compatible with sealed and vented batteries across all major chemistries, with intelligent battery management and temperature compensation to extend service life:

  1. Maintenance-free and vented: OPzS, OPzV, VRLA (valve-regulated), Gel and AGM lead-acid.
  2. Nickel-Cadmium (Ni-Cd) — vented and recombination types.
  3. Lithium-Ion (Li-Ion), Calcium-Ion and Sodium-Ion advanced chemistries.
  4. Battery monitoring system (Hannibal BMS), DC earth fault detection and battery room temperature sensor options.
  5. Compatible with leading battery brands including EnerSys and Exide.
Options & accessories
  1. Alarm & communication interface
  2. Earth leakage monitoring
  3. Gauges for analog measurements.
  4. Output breaker / load dropper module
  5. Battery temperature compensation
  6. Input power measurement.
  7. Transducers (0–10V, 4–20mA)
  8. Active parallel current sharing
  9. Fast-acting semiconductor fuses
  10. Fan failure monitoring.
  11. 12-pulse operation option, IGBT rectifier, harmonic filter, DC shock / DC filter and one-to-four-step dropper diode voltage regulation.
  12. Outdoor equipment and ingress protection: IP42, IP54, IP55 and IP65, with altitude operation up to 2000m and natural cooling on request.
  13. H2S gas compensation for geothermal power plants and the petrochemical industry; anti-seismic design for high-vibration sites.
Standards & compliance
  1. IEC 60146-1-1 / IEC/NF EN 60146-1-1 — Semiconductor converters (basic requirements).
  2. IEC 61204-1, IEC 62040-2 (EMC), IEC 60335 — power supply and safety standards.
  3. ISO 9001, ISO 14001, ISO 27001 management system certifications.
  4. CE marked, compliant with EMC and Low Voltage directives.
  5. Total harmonic distortion (THDi) controlled via 6-pulse, 12-pulse and IGBT topologies; harmonic filter available.
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