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HR Series · Three-phase

24V Three-Phase Industrial Rectifier & Battery Charger (10A–2500A)

HR-3P-24V-10…2500A

The Hannibal HR-3P-24V is a three-phase 24VDC industrial rectifier and battery charger that scales from 10A to a high-power 2500A, delivering large-volume, low-ripple DC for process industries, manufacturing and high-cur…

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Industrial Rectifier
Nominal DC output
24 VDC
Input voltage (AC)
3 x 400V (380 / 415V)
Charge modes
Float, Equalize, Boost (auto & manual)
Communication
RS232 / RS485, Modbus RTU, optional CANBUS
DC voltage range
17–40 VDC
THDi
< 30% (6-pulse), < 12% (12-pulse)

Overview

The Hannibal HR-3P-24V is a three-phase 24VDC industrial rectifier and battery charger that scales from 10A to a high-power 2500A, delivering large-volume, low-ripple DC for process industries, manufacturing and high-current control systems. The three-phase input balances the load across all phases for higher efficiency, smoother DC and a longer system lifetime than single-phase equivalents.

The HR-3P-24V is available in 6-pulse (B6C) and 12-pulse (B12C) thyristor-controlled topologies with DSP control, the 12-pulse option dramatically lowering total harmonic distortion (THDi) at the input. A galvanic isolation transformer and DC filter / DC shock provide effective ripple suppression and voltage regulation under 1%, while an optional harmonic filter cleans the supply further. Active parallel current sharing and a modular rectifier architecture — which by comparison offers a longer lifetime than conventional designs — let the system grow to thousands of amps while maintaining float, equalize and boost charging.

Key features

  • Three-phase 24VDC output, 10A to 2500A, as a voltage or current source.
  • 6-pulse (B6C) and 12-pulse (B12C) thyristor-controlled topologies with DSP control.
  • 12-pulse operation option and harmonic filter for low total harmonic distortion (THDi).
  • Galvanic isolation transformer plus DC filter / DC shock for ripple suppression (ripple < 1%).
  • Active parallel current sharing (OPS-13) and DC load sharing for high-current redundancy.
  • Modular rectifier architecture for long lifetime and easy capacity expansion.
  • Float, equalize and boost charge modes with current limiting and soft start.
  • RS232 / RS485 Modbus RTU communication, dry contact relays and front-panel LCD display.

Technical specification

Input specifications for HR-3P-24V-10…2500A
Input voltage (AC)3 x 400V (380 / 415V)
THDi< 30% (6-pulse), < 12% (12-pulse)
Power factor0.8 nominal (3P)

Applications

  • Process industries and continuous manufacturing.
  • High-current industrial control and electrolysis support.
  • Power generation auxiliary systems.
  • Transport and rail DC systems.
  • Large-scale 24V DC backup and distribution.

Options, standards & platform

Battery compatibility

HR Series chargers are fully compatible with sealed and vented batteries across all major chemistries, with intelligent battery management and temperature compensation to extend service life:

  1. Maintenance-free and vented: OPzS, OPzV, VRLA (valve-regulated), Gel and AGM lead-acid.
  2. Nickel-Cadmium (Ni-Cd) — vented and recombination types.
  3. Lithium-Ion (Li-Ion), Calcium-Ion and Sodium-Ion advanced chemistries.
  4. Battery monitoring system (Hannibal BMS), DC earth fault detection and battery room temperature sensor options.
  5. Compatible with leading battery brands including EnerSys and Exide.
Options & accessories
  1. Alarm & communication interface
  2. Earth leakage monitoring
  3. Gauges for analog measurements.
  4. Output breaker / load dropper module
  5. Battery temperature compensation
  6. Input power measurement.
  7. Transducers (0–10V, 4–20mA)
  8. Active parallel current sharing
  9. Fast-acting semiconductor fuses
  10. Fan failure monitoring.
  11. 12-pulse operation option, IGBT rectifier, harmonic filter, DC shock / DC filter and one-to-four-step dropper diode voltage regulation.
  12. Outdoor equipment and ingress protection: IP42, IP54, IP55 and IP65, with altitude operation up to 2000m and natural cooling on request.
  13. H2S gas compensation for geothermal power plants and the petrochemical industry; anti-seismic design for high-vibration sites.
Standards & compliance
  1. IEC 60146-1-1 / IEC/NF EN 60146-1-1 — Semiconductor converters (basic requirements).
  2. IEC 61204-1, IEC 62040-2 (EMC), IEC 60335 — power supply and safety standards.
  3. ISO 9001, ISO 14001, ISO 27001 management system certifications.
  4. CE marked, compliant with EMC and Low Voltage directives.
  5. Total harmonic distortion (THDi) controlled via 6-pulse, 12-pulse and IGBT topologies; harmonic filter available.
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