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HR Series · Three-phase

400V DC Three-Phase Industrial Rectifier & Battery Charger — High-Power (10A–2500A)

HR-3P-400V-10…2500A

The Hannibal HR-3P-400V is a three-phase 400VDC high-power industrial rectifier and battery charger covering 10A to 2500A — the top of the HR Series range.

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Industrial Rectifier
Nominal DC output
400 VDC
Input voltage (AC)
3 x 400V (380 / 415V)
Charge modes
Float, Equalize, Boost (auto & manual)
Rectifier topology
Thyristor (B6C / B12C) and IGBT versions
DC voltage range
296–550 VDC
THDi
< 30% (6-pulse), < 12% (12-pulse), ~5% (IGBT)

Overview

The Hannibal HR-3P-400V is a three-phase 400VDC high-power industrial rectifier and battery charger covering 10A to 2500A — the top of the HR Series range. Its 400V DC output is ideal for high-power industrial DC distribution and as the front-end rectifier of double-conversion AC UPS systems up to 500 kVA, where it can be combined with an inverter to build complete high-rating uninterruptible power solutions.

Available in 6-pulse (B6C) and 12-pulse (B12C) thyristor-controlled topologies and an IGBT version with DSP control, the HR-3P-400V achieves very low input THDi (down to ~5% with IGBT), voltage regulation under 1% and output ripple under 1% through a galvanic isolation transformer. It can act as a precise voltage source or current source, functions as an AC-DC converter and DC-DC converter, and is designed for a long system lifetime of 20+ years of continuous operation. Fan failure monitoring (OPS-15), active parallel current sharing and a modular rectifier architecture maximise availability for the most critical high-power loads.

Key features

  • Three-phase 400VDC high-power output, 10A to 2500A, as a voltage or current source.
  • Front-end rectifier for double-conversion AC UPS systems up to 500 kVA.
  • 6-pulse (B6C), 12-pulse (B12C) thyristor and IGBT versions with DSP control; THDi down to ~5% (IGBT).
  • Galvanic isolation transformer, voltage regulation < 1% and output ripple < 1%.
  • Operates as AC-DC converter and DC-DC converter for flexible high-power architectures.
  • Designed for 20+ years of continuous operation and a long system lifetime (high MTBF, low MTTR).
  • Fan failure monitoring (OPS-15), active parallel current sharing (OPS-13) and modular expansion.
  • Float, equalize and boost charge modes with RS232 / RS485 Modbus RTU and Modbus / TCP-IP.

Technical specification

Input specifications for HR-3P-400V-10…2500A
Input voltage (AC)3 x 400V (380 / 415V)
THDi< 30% (6-pulse), < 12% (12-pulse), ~5% (IGBT)

Applications

  • High-power industrial DC distribution.
  • Double-conversion AC UPS systems up to 500 kVA.
  • Power generation and large process plants.
  • Oil & gas, petrochemical and heavy industry.
  • Mission-critical high-power DC backup.

Options, standards & platform

Battery compatibility

HR Series chargers are fully compatible with sealed and vented batteries across all major chemistries, with intelligent battery management and temperature compensation to extend service life:

  1. Maintenance-free and vented: OPzS, OPzV, VRLA (valve-regulated), Gel and AGM lead-acid.
  2. Nickel-Cadmium (Ni-Cd) — vented and recombination types.
  3. Lithium-Ion (Li-Ion), Calcium-Ion and Sodium-Ion advanced chemistries.
  4. Battery monitoring system (Hannibal BMS), DC earth fault detection and battery room temperature sensor options.
  5. Compatible with leading battery brands including EnerSys and Exide.
Options & accessories
  1. Alarm & communication interface
  2. Earth leakage monitoring
  3. Gauges for analog measurements.
  4. Output breaker / load dropper module
  5. Battery temperature compensation
  6. Input power measurement.
  7. Transducers (0–10V, 4–20mA)
  8. Active parallel current sharing
  9. Fast-acting semiconductor fuses
  10. Fan failure monitoring.
  11. 12-pulse operation option, IGBT rectifier, harmonic filter, DC shock / DC filter and one-to-four-step dropper diode voltage regulation.
  12. Outdoor equipment and ingress protection: IP42, IP54, IP55 and IP65, with altitude operation up to 2000m and natural cooling on request.
  13. H2S gas compensation for geothermal power plants and the petrochemical industry; anti-seismic design for high-vibration sites.
Standards & compliance
  1. IEC 60146-1-1 / IEC/NF EN 60146-1-1 — Semiconductor converters (basic requirements).
  2. IEC 61204-1, IEC 62040-2 (EMC), IEC 60335 — power supply and safety standards.
  3. ISO 9001, ISO 14001, ISO 27001 management system certifications.
  4. CE marked, compliant with EMC and Low Voltage directives.
  5. Total harmonic distortion (THDi) controlled via 6-pulse, 12-pulse and IGBT topologies; harmonic filter available.
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